knowledge of professional and technical personnel Notice on the organization of advanced research class on high-pressure science and new materials of engineering
Volume 39 Issue 10
Oct 2025
Turn off MathJax
Article Contents
Chinese Journal of High Pressure Physics  > 2025  >  39(10): 105301.
ZHUO Ran, XIE Xinghua, WANG Can. Experimental Study and Numerical Simulation of Explosive Welding of Nickel/304 Stainless Steel[J]. Chinese Journal of High Pressure Physics, 2025, 39(10): 105301. doi: 10.11858/gywlxb.20251041
Citation: ZHUO Ran, XIE Xinghua, WANG Can. Experimental Study and Numerical Simulation of Explosive Welding of Nickel/304 Stainless Steel[J]. Chinese Journal of High Pressure Physics, 2025, 39(10): 105301. doi: 10.11858/gywlxb.20251041
shu

Experimental Study and Numerical Simulation of Explosive Welding of Nickel/304 Stainless Steel

doi: 10.11858/gywlxb.20251041
  • 1.

    School of Safety Science and Engineering, Anhui University of Science and Technology, Huainan 232001, Anhui, China

  • 2.

    School of Chemical and Blasting Engineering, Anhui University of Science and Technology, Huainan 232001, Anhui, China

  • Received Date: 03 Mar 2025
  • Rev Recd Date: 20 Apr 2025
    • Available Online: 23 Apr 2025
  • Issue Publish Date: 05 Oct 2025
    Abstract
  • Ni/304 stainless steel laminated composite materials were successfully fabricated using explosive welding to investigate the microstructural characteristics and the formation mechanism of interface. The microstructural characteristics of the composite plate were analyzed using scanning electron microscope (SEM), energy-dispersive spectroscopy (EDS), and electron backscatter diffraction (EBSD). The mechanical properties of the composite plate were evaluated through tensile tests. Additionally, the smooth particle hydrodynamics (SPH) method was employed to numerically simulate the high-speed oblique impact welding process. The results indicate that the Ni/304 stainless steel composite plate exhibits a continuous wave bonding interface, which is consistent with the numerical simulation results. The variation in interface density promotes elemental diffusion, while the bending of grains reflects the material movement characteristics during wave formation. The recrystallization process is influenced by dislocation density, leading to the formation of fine-grained regions at the Ni/304 stainless steel interface. The tensile strength and elongation at fracture of the composite plate reach 705 MPa and 24%, respectively. The high bonding strength is primarily attributed to the formation of a continuous wavy interface structure.

     

    • FullText(HTML)
  • loading
    • References(25)
  • [1]
    LI J H, LIANG X P, TAO H, et al. Study on the interface formation mechanism and properties of CoCrNi/316L composites prepared by explosive welding [J]. Journal of Materials Research and Technology, 2025, 35: 4587–4598. doi: 10.1016/j.jmrt.2025.02.122
    [2]
    CORIGLIANO P, CRUPI V, GUGLIELMINO E. Non linear finite element simulation of explosive welded joints of dissimilar metals for shipbuilding applications [J]. Ocean Engineering, 2018, 160: 346–353. doi: 10.1016/j.oceaneng.2018.04.070
    [3]
    ZHANG C H, SONG C B, ZHU W G, et al. Interfaces of the 5083Al/1060Al/TA1/Ni/SUS304 five-layer composite plate fabricated by explosive welding [J]. Journal of Materials Research and Technology, 2022, 19: 314–331. doi: 10.1016/j.jmrt.2022.04.157
    [4]
    PETUSHKOV V G. Physical interpretation of explosion welding near its lower boundary [J]. Combustion, Explosion and Shock Waves, 2000, 36(6): 771–776. doi: 10.1023/A:1002810908014
    [5]
    AFROUZIAN A, GRODEN C J, FIELD D P, et al. Additive manufacturing of Ti-Ni bimetallic structures [J]. Materials & Design, 2022, 215: 110461. doi: 10.1016/j.matdes.2022.110461
    [6]
    ZHOU J N, LUO N, LIANG H L, et al. Multi-scale simulation and microstructure characteristics of TC4 ELI/Al 6013 plates by explosive welding [J]. Journal of Manufacturing Processes, 2024, 124: 1180–1192. doi: 10.1016/j.jmapro.2024.07.014
    [7]
    SHMORGUN V G, BOGDANOV A I, TAUBE A O, et al. Evaluation of heat resistance and thermal conductivity of Ni-Cr-Al system layered coatings [J]. Metallurgist, 2022, 66(7/8): 934–941. doi: 10.1007/s11015-022-01405-z
    [8]
    LIPIŃSKA M, URA-BIŃCZYK E, MRÓZ S J, et al. Microstructure and corrosion resistance of Ni-Ti-Al multi-layer laminates manufactured by explosive welding with subsequent rolling [J]. Journal of Manufacturing Processes, 2023, 105: 84–98. doi: 10.1016/j.jmapro.2023.09.046
    [9]
    YUAN J X, SHAO F, BAI L Y, et al. Interface characteristics and mechanical properties of titanium/aluminum composites with an interlayer fabricated by explosive welding [J]. Journal of Central South University, 2024, 31(1): 43–58. doi: 10.1007/s11771-023-5476-4
    [10]
    SUN Z R, SHI C G, SHI H, et al. Comparative study of energy distribution and interface morphology in parallel and double vertical explosive welding by numerical simulations and experiments [J]. Materials & Design, 2020, 195: 109027. doi: 10.1016/j.matdes.2020.109027
    [11]
    缪广红, 马宏昊, 沈兆武, 等. 蜂窝结构炸药及其应用 [J]. 含能材料, 2014, 22(5): 693–697. doi: 10.3969/j.issn.1006-9941.2014.05.022

    MIAO G H, MA H H, SHEN Z W, et al. Explosives with structure of honeycomb and its application [J]. Chinese Journal of Energetic Materials, 2014, 22(5): 693–697. doi: 10.3969/j.issn.1006-9941.2014.05.022
    [12]
    ZHA Y C, ZHANG C H, ZHU W G, et al. Experimental and numerical investigations on the microstructural features and mechanical properties of explosively welded aluminum/titanium/steel trimetallic plate [J]. Materials Characterization, 2024, 209: 113669. doi: 10.1016/j.matchar.2024.113669
    [13]
    CHEN X, XIE X Q, HU J N, et al. Experimental and numerical study on the mechanism of interlayer explosive welding [J]. Journal of Materials Research and Technology, 2024, 30: 5529–5546. doi: 10.1016/j.jmrt.2024.04.209
    [14]
    WANG X, ZHENG Y Y, LIU H X, et al. Numerical study of the mechanism of explosive/impact welding using smoothed particle hydrodynamics method [J]. Materials & Design, 2012, 35: 210–219. doi: 10.1016/j.matdes.2011.09.047
    [15]
    KHALAJ G, MORADI M, ASADIAN E. Exploring the impact of rolling temperature on interface microstructure and mechanical properties of steel-bronze explosive welded bilayer composite sheets [J]. Welding in the World, 2023, 67(6): 1411–1425. doi: 10.1007/s40194-023-01495-6
    [16]
    DERIBAS A A, KUDINOV V M, MATVEENKOV F I, et al. Determination of the impact parameters of flat plates in explosive welding [J]. Combustion, Explosion and Shock Waves, 1967, 3(2): 182–186. doi: 10.1007/BF00748745
    [17]
    DERIBAS A A, KUDINOV V M, MATVEENKOV F I. Effect of the initial parameters on the process of wave formation in explosive welding [J]. Combustion, Explosion and Shock Waves, 1967, 3(4): 344–348. doi: 10.1007/BF00741684
    [18]
    ZHOU J N, LUO N, JIANG L, et al. Interface microstructure and numerical simulation investigations of Ni/TC18 composite tube fabricated by explosive welding [J]. Journal of Materials Engineering and Performance, 2025, 34(7): 5735–5750. doi: 10.1007/s11665-024-09544-x
    [19]
    PENG J X, HU C M, LI Y L, et al. Determination of parameters of Steinberg-Guinan constitutive model with shock wave experiments [J]. International Journal of Modern Physics B, 2008, 22: 1111–1116. doi: 10.1142/S0217979208046396
    [20]
    LIANG H L, LUO N, CHEN Y L, et al. Interface microstructure and phase constitution of AA1060/TA2/SS30408 trimetallic composites fabricated by explosive welding [J]. Journal of Materials Research and Technology, 2022, 18: 564–576. doi: 10.1016/j.jmrt.2022.02.109
    [21]
    MAĆKOWIAK P, PŁACZEK D. Numerical simulation of the welding process for the prediction of temperature distribution on Al/steel explosion welded joint [J]. Journal of Physics: Conference Series, 2024, 2714: 012020. doi: 10.1088/1742-6596/2714/1/012020
    [22]
    CHU Q L, CAO Q L, ZHANG M, et al. Microstructure and mechanical properties investigation of explosively welded titanium/copper/steel trimetallic plate [J]. Materials Characterization, 2022, 192: 112250. doi: 10.1016/j.matchar.2022.112250
    [23]
    CHU Q L, ZHANG M, LI J H, et al. Experimental and numerical investigation of microstructure and mechanical behavior of titanium/steel interfaces prepared by explosive welding [J]. Materials Science and Engineering: A, 2017, 689: 323–331. doi: 10.1016/j.msea.2017.02.075
    [24]
    KODUKULA S, MANNINEN T, PORTER D. Estimation of Lankford coefficients of austenitic and ferritic stainless steels using mean grain orientations from micro-texture measurements [J]. ISIJ International, 2021, 61(1): 401–407. doi: 10.2355/isijinternational.ISIJINT-2020-256
    [25]
    ZHOU Q, LIU R, ZHOU Q, et al. Microstructure characterization and tensile shear failure mechanism of the bonding interface of explosively welded titanium-steel composite [J]. Materials Science and Engineering: A, 2021, 820: 141559. doi: 10.1016/j.msea.2021.141559
    • Relative Articles
    • Supplements(0)
    • Cited By
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(10)  / Tables(5)

    Get Citation
    PDF
    XML

    Article Metrics

    Article views(307) PDF downloads(41) Cited by()
    Proportional views
    Related
    

    Website Copyright© Editorial Office of Chinese Journal of High Pressure Physics

    Tel:0816-2490042 E-mail:gaoya@caep.cn

    Shu ICP, 11011126 -2

    Supported by: Beijing Renhe Information Technology Co. Ltd support: info@rhhz.net  

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return