绝热剪切变形中温升现象的研究进展

胡博 郭亚洲 魏秋明 索涛 李玉龙

胡博, 郭亚洲, 魏秋明, 索涛, 李玉龙. 绝热剪切变形中温升现象的研究进展[J]. 高压物理学报, 2021, 35(4): 040106. doi: 10.11858/gywlxb.20210728
引用本文: 胡博, 郭亚洲, 魏秋明, 索涛, 李玉龙. 绝热剪切变形中温升现象的研究进展[J]. 高压物理学报, 2021, 35(4): 040106. doi: 10.11858/gywlxb.20210728
HU Bo, GUO Yazhou, WEI Qiuming, SUO Tao, LI Yulong. Temperature Rise during Adiabatic Shear Deformation[J]. Chinese Journal of High Pressure Physics, 2021, 35(4): 040106. doi: 10.11858/gywlxb.20210728
Citation: HU Bo, GUO Yazhou, WEI Qiuming, SUO Tao, LI Yulong. Temperature Rise during Adiabatic Shear Deformation[J]. Chinese Journal of High Pressure Physics, 2021, 35(4): 040106. doi: 10.11858/gywlxb.20210728

绝热剪切变形中温升现象的研究进展

doi: 10.11858/gywlxb.20210728
基金项目: 国家自然科学基金(11672354,11922211);111引智计划(BP0719007)
详细信息
    作者简介:

    胡 博(1994-),男,硕士,主要从事金属材料绝热剪切失效研究. E-mail:hubo94@mail.nwpu.edu.cn

    通讯作者:

    郭亚洲(1981-),男,博士,教授,主要从事材料动态力学行为和实验技术研究. E-mail:guoyazhou@nwpu.edu.cn

  • 中图分类号: O347

Temperature Rise during Adiabatic Shear Deformation

  • 摘要: 材料温度升高是绝热剪切现象的重要特征,研究绝热剪切中的温升对于深入了解绝热剪切失效的形成机制和演化历程具有重要意义,同时对预测材料和结构的动态失效具有重要的实用价值。一般而言,绝热剪切过程中的温升可以分为3个阶段:均匀变形阶段的温升、剪切局部化引起的温升、剪切带形成后热传导引起绝热剪切带附近的温升。本文从理论计算、数值模拟、实验测量和微观组织演化4个方面对绝热剪切中的温升相关研究进行了综述。通过对已有文献的系统整理和总结,以期为开展后续绝热剪切失效相关研究工作给出一定的启发和参考。

     

  • 图  Ta-2.5%W合金限制应变(0.32)后不同温度下二次加载曲线与单次加载应力-应变曲线比较[50]

    Figure  1.  Comparison of secondary loading curve and single loading ture stress-ture strain curve at different temperatures while Ta-2.5%W alloy was limited strain (0.32)[50]

    图  (a)不同应变率、加载方式下镁基金属的功热转化系数[52],(b)不同材料在不同加载方式下的Taylor-Quinney系数范围(C、T和S分别代表压缩、拉伸和剪切3种加载模式)[30]

    Figure  2.  (a) Work heat conversion coefficients of magnesium based metals under different strain rates and loading modes[52], (b) Taylor-Quinney coefficient range of different materials under different loading methods (C is compression mode, T is tension mode, S is shear mode.)[30]

    图  动态加载后功热转化系数在帽型试样截面的分布[55]

    Figure  3.  Distribution of work heat conversion coefficient in the cap specimen cross section after dynamic loading[55]

    图  (a)钛在不同晶粒尺寸和初始温度下剪切带内的降温曲线[64], (b)金属玻璃剪切带附近不同时刻的温升分布[66](时间单位为ns)

    Figure  4.  (a) Ti cooling curves in shear band with different grain size and initial temperature[64], (b) temperature rise distribution at different times near the shear band of metallic glass[66] (t is in nanoseconds)

    图  (a)CRS-1018钢在不同塑性应变下温度的空间分布[74],(b)4种热软化模型描述的剪切带中心温度随名义应变的变化($\theta $表示带内温度与环境温度的差,图例表示不同热软化模型函数)[75]

    Figure  5.  (a) Temperature profiles of CRS-1018 steel at different plastic strain[74], (b) relationship between the shear band center temperature and nominal strain described by four thermal softening models ($\theta $ is the difference between the temperature in the band and the ambient temperature. The legend shows the different heat softening model functions.)[75]

    图  (a)模型中心处应力、温度以及应变率随时间的变化[76],(b)纳米铁剪切带内应力和温度的演化[78]

    Figure  6.  (a) Time dependence of stress, temperature and strain rate at the center of the model[76], (b) evolution diagram of internal stress and temperature in shear band of nano-iron[78]

    图  25 m/s下不同时刻沿剪切带方向的温度分布曲线[83]

    Figure  7.  Temperature profiles along shear band line at different times after 25 m/s impact[83]

    图  (a)动态扭转有限元计算试样中面的温度分布(图例中由蓝色到红色温度逐渐升高)[84],(b)不同模拟时刻(25、30、35、40、45 μs)不锈钢剪切区域的温度分布[85]

    Figure  8.  (a) Computed contour plot of the temperature distributions within the specimen near the notch tip at the end of the simulation[84], (b) profile of temperature at 316L stainless steel at different simulation times (25、30、35、40、45 μs)[85]

    图  (a)PMMA在不同应变率加载条件下的应力-应变关系以及温升-应变关系[94],(b)PC盘形试样动态加载(平均名义应变率为6500 s−1)条件下应力和温升随应变的变化关系[95]

    Figure  9.  (a) Stress-strain and strain-temperature-rise curves for PMMA at various strain rates in compression[94], (b) true stress-true strain and temperature rises for PC disk 41 (Nominal average strain rate is 6500 s−1)[95]

    图  10  (a)铁基形状记忆合金非弹性应变和热电偶温度信号随时间的变化[97],(b)铁基形状记忆合金在压缩[97]和拉伸[98]加载时,不同应变率下试样表面的温升-应变关系

    Figure  10.  (a) Time history of inelastic strain and change in temperature under compression[97], (b) temperature rise-true strain curves of shape memory alloy under compression[97] and tension[98]

    图  11  (a)预置裂纹钢板动态加载过程中裂纹扩展路径附近某处的温度演化[99],(b)预置疲劳裂纹PMMA试样动态加载过程中试样内部的温度演化[100]

    Figure  11.  (a) Measured temperature history of steel data experienced by material near the path of a rapidly propagating crack[99], (b) temperature of PMMA recorded in the vicinity of fracture time[100]

    图  12  (a)绝热剪切温度测量系统[103],(b)探元阵列测得剪切带附近的温度变化历程[105]

    Figure  12.  (a) Adiabatic shear temperature measurement system[103], (b) temperature change near the shear zone measured by probe array[105]

    图  13  (a)圆柱子弹冲击带缺口平板加载方式示意图[106],(b)动态加载裂纹尖端温度场分布[107]

    Figure  13.  (a) Asymmetric impact configuration and failure mode[106], (b) a high-speed thermal image of a developed shear band[107]

    图  14  低温传感器测温实验结果(a)和高温传感器测温实验结果(b)[108]

    Figure  14.  3D temperature visualization at ‘‘low temperatures’’ range (a) and radiance temperature field at ‘‘high temperatures’’ range (b)[108]

    图  15  (a)Ti-6Al-4V合金的力学-测温实验结果[32],(b)纯钛的力学-测温实验结果[112]

    Figure  15.  (a) Typical stress and temperature vs. strain for Ti-6Al-4V alloys[32], (b) typical stress and temperature vs. strain for pure titanium[112]

    图  16  PC高分子聚合物在3000 s−1(a)和6000 s−1(b)应变率下应力和温度随应变的变化曲线(蓝色实线为真实应力,黑色实线为热电偶测温结果,红色虚线为红外测温结果。)[117]

    Figure  16.  Typical stress-strain-temperature plot at 3000 s−1 (a) and 6000 s−1 (b) (The blue solid line represents the real stress, the black solid line represents the thermocouple temperature measurement results, the red dotted line represents the infrared temperature measurement results.)[117]

    图  17  绝热剪切的微观形貌[118]:(a)4340钢动态扭转加载后材料断面的整体微观形貌,(b)瘤状凸起处的放大图

    Figure  17.  Microstructure of adiabatic shear[118]: (a) microstructure of cross section of 4340 steel after dynamic torsion loading, (b) higher magnification SEM fractograph of the knobbly region

    图  18  (a)HY-100结构钢动态扭转加载后断面的白色侵蚀面[103],(b)Ti-6Al-4V靶板冲击后剪切带内的微观组织形貌[4]

    Figure  18.  (a) White erosion surface of HY-100 structural steel after dynamic torsion loading[103], (b) microstructure in shear band of Ti-6Al-4V target after impact[4]

    图  19  (a)铜剪切带内部的TEM微观结构和衍射图谱[120],(b)8090铝-锂合金剪切带内部的TEM微观结构和衍射图谱[122]

    Figure  19.  (a) TEM microstructure and diffraction pattern of copper shear band[120], (b) TEM microstructure and diffraction pattern in shear band of 8090 Al-Li alloy[122]

    图  20  不锈钢动态加载后的微观TEM图[48]:(a)剪切带内形貌,(b)剪切带外形貌,(c)ZK60镁合金剪切带及其附近的微观形貌和不同位置的选区衍射图[42]

    Figure  20.  TEM micrograph of stainless steel after dynamic loading [48]: (a) microcrystalline structure inside bands, (b) large grains outside bands, (c) bright field image and selected area diffraction (SAD) pattern of the ZK60 magnesium alloy microstructure in shear region[42]

    图  21  (a)钢中剪切带及其附近区域的晶粒形貌及取向分布[46],(b)ECAP晶粒细化处理钛合金中剪切带及其附近区域微观形貌及取向分布[124]

    Figure  21.  (a) Grain morphology and orientation distribution of shear band and its vicinity in steel[46], (b) microstructure and orientation distribution of shear band and its vicinity in ECAP grain refinement titanium alloy[124]

    图  22  绝热剪切带产生之前Ti-6Al-4V试样内出现的再结晶晶粒及其对应的选区衍射图[126](a);钛合金试样剪切带完全形成前试样的整体(b)和局部(c)形貌[124]

    Figure  22.  Recrystallized grains in Ti-6Al-4V before adiabatic shear band and their corresponding selected area diffractionpatterns[126] (a); whole (b) and microstructure (c) of the shear band morphology for ECAP titanium alloy[124]

    表  1  基于功热转化理论的绝热温升计算结果

    Table  1.   Calculation results of adiabatic temperature rise based on thermomechanical conversion

    MaterialDynamic test methodTaylor-Quinney coefficientShear band width/μmTheoretical temperature rise/K
    4340 steel[31]Torsion1.020–601 100
    AISI 304L stainless steel[48]Hat-shaped shear0.9101 200
    Ti-6Al-4V[34]Torsion1.0852
    Ti-6Al-4V[33]Double shear0.96.51 460
    Ti-6Al-4V[32]Shear-compression1.0180
    AM50 magnesium alloy[32]Shear-compression1.035
    AMX602 magnesium alloy[36]Compression0.9661 000
    ZK60 magnesium alloy[42]Compression0.9365
    7003-T4 aluminium alloy[35]Compression0.940–110272–409
    Tungsten[37]Compression0.9100
    Ultrafine-grained pure titanium[38]Hat-shaped shear0.9650
    Ultrafine-grained pure iron[39]Compression0.9100
    Ultrafine-grained magnesium alloy[40]Compression0.967
    下载: 导出CSV

    表  2  功热转化系数研究总结

    Table  2.   Research summary on Taylor-Quinney coefficient

    MaterialLoading method
    Strain rate/(103 s−1)Sensor typeTemperature rise/K$\,\beta$
    Ta-2.5%W[50]Compression3 InSb630.68
    Ta[51]Shear-compression4.2HgCdTe > 801.00
    Mg[52]Shear-compression
    1.8–3.7
    HgCdTe < 50.10–0.30
    AZ31 magnesium alloy[52]Shear-compression
    2–4
    HgCdTe250.20–0.80
    $ \alpha $-Ti[53]Compression2InSb/HgCdTe870.55–0.66
    $ \alpha $-Ti[53]Shear-compression3InSb/HgCdTe870.55–0.66
    $\,\beta$-Ti[53]Compression2InSb/HgCdTe600.27–0.43
    $\,\beta$-Ti[53]Shear-compression2.0–3.5InSb/HgCdTe600.27–0.43
    Pure titanium[54]Shear-compression13InSb50–900.25–0.55
    Ti-6Al-4V[32]Shear-compression3HgCdTe650.40
    OFHC copper[55]Compression4.4InSb/
    HgCdTe
    400.30–0.40
    7075-T651 aluminium alloy[56]Compression
    1.1–4.2
    HgCdTe10–700.30–0.96
    2024-T3 aluminium alloy[57]Compression3HgCdTe0.30–0.50
    Aluminium[58]Compression3.5–5
    InSb/
    HgCdTe
    0.45–0.65
    Ni200[58]Compression
    3.3–4.7
    InSb/
    HgCdTe
    0.35–0.65
    下载: 导出CSV

    表  3  绝热温升实验测量结果

    Table  3.   Previous measurements of adiabatic temperature rise

    MaterialDynamic loading methodStrain rate/(103 s−1)Observed spot size/
    (mm × mm)
    Experimental
    temperature rise/K
    HY-100 steel[103]Torsion1.30.035 × 0.120425–595
    AISI 4340 steel[105]Torsion10.017 × 0.053460–570
    C-300 steel[107]Mode Ⅰ fracture0.10 × 0.10630
    C-300 steel[106]Mode Ⅱ fracture0.08 × 0.08900–1400
    Ti-6Al-4V[106]Mode Ⅱ fracture0.08 × 0.08450
    Ti-6Al-4V[26]Torsion10.017 × 0.053440–550
    Ti-6Al-4V[28]Tension10.05 × 0.05200
    Ti-6Al-4V[108]Torsion1–20.043 × 0.0431080
    Ti-6Al-4V[114]Shear-compression0.15 × 0.15250
    Ti-6Al-4V[32]Shear-compression30.045 × 0.045300
    AM50
    magnesium alloy[32]
    Shear-compression30.045 × 0.045110
    Ta-2
    titanium alloy[111]
    Hat-shaped shear1.4 × 1.4160
    Austenitic stainless steel[109]Tension3350
    Pure titanium[54]Shear-compression130.15 × 0.15350–650
    下载: 导出CSV
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